
Tewodros Assefa
DRIVEN ENGINEER ANDÂ LIFELONGÂ LEARNER
Since beginning my college journey, I've been driven to become the person my friends could call if they wanted to build some crazy contraption. An engineer worthy of the name and with the skills to back it up too. I am grateful for this journey taking me to exceptional people and projects that I became passionate about and I am proud to share some of my work with you. So take a moment to check out my portfolio and get in touch if you have any questions.

Work Experience
Illinois Tech: Metal Additive Manufacturing Researcher
Jan 2022 - May 2022
The research work on Binder Jet additive manufacturing has allowed me to gain a deep understanding of the intricacies involved in producing a functional component that can compete with traditional manufacturing processes.
Assessed stainless steel densification and turnover rate under varying print parameters and processes
Analyzed fracture surfaces to identify microstructure evolution
Investigated Metal Matrix composites for additive manufacturing and their applications in various industries
Kitty Hawk Aero: Mechanical Engineering Internship
June 2021 - August 2021
This summer internship has exposed me to new and challenging concepts under the Aerostructures division. My work during that time included:
Developing analysis tools for composite structures test data under real-world mechanical tests
Utilizing multiple programming languages and API's for data transfer and post-processing of test results
Producing carbon fiber parts for analysis and confirmation of functionality in components
Society of Automotive
Engineers: Mechanical Design Engineer
February 2020 - August 2021
The assemblage of people for this project in creating an electric Formula one car was an exciting environment to be a part of.
Developed aerodynamic surfaces to redirect airflow around the body of the car creating downforce and grip
Utilized FEA and CFD simulations to analyze airflow and static structural performance improving surface aerodynamics & stress distribution
Optimized design process through programming languages to adapt to design changes
Robotic Motion Planning
January 2021 - May 2021
This spring project pushed me to work on developing and applying path planning techniques and algorithms.
SLAM path planning simulations for vehicle path using the Victoria Park dataset
Working on integrating modern control scheme with path planning algorithms for vehicle test
NASA NPWEE Academy: Engineering Lead
May 2020 - August 2020
The summer academy provided the opportunity to research and conceptualize a solution for NASA's pain points on moon colonization.
Conducted research and design for autonomous underground lunar mining and resource-seeking machinery
Formulated professional proposal documentation depicting necessity of the technology for water collection on lunar sub-surface
Recent Projects

Binder Jet Additive Manufacturing
Conducting research in Binder Jet metal additive manufacturing of stainless steel 316L for improved performance of components, as well as the utility of Metal Matrix composites in the Aerospace industry.
Assessed stainless steel densification and turnover rate under varying print parameters and processes
Analyzed fracture surfaces to identify microstructure evolution and pore prevalence
Investigated Metal Matrix composites through additive manufacturing and their applications in various industries
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Advanced CAD and FEA/CFD
Thoughtful conceptualization, design, and product analysis to address market/customer needs.
Design measured against specifications for full static and dynamic analysis.
Conducted static structural and optimization analysis to determine structural integrity and meet design specifications
Integrated Modal and transient analysis to determine system response for its natural frequency and displacement changes
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Formula SAE Front Wing Design
The Aerodynamics team of IIT Motorsports designed and manufactured the aerodynamic surface parts for the Formula E race car. This was done in order to guide the incoming flow of air and use it for cooling. I was put responsible for the design of the front wing allowing greater downforce and grip to be generated.

CubeSat Design
Integrating design principles and research methodologies for achieving NASA CubeSat merit and feasibility requirements.
Evaluated propulsion systems that can be utilized for a 6U CubeSat altitude change, orbit maintenance, and orbit shaping maneuvers
Designed a lightweight casing structure to house various components and withstand disturbances
Past Projects

Subsonic and Supersonic Testing
This class course gave me the opportunity to experiment and test airfoil response in a sub and supersonic wind tunnel.
Utilized a NACA airfoil to record the pressure distribution over subsonic a wing profile
Adapted the Schlieren experiment to identify supersonic shockwave angles and Mach numbers at various locations

Aircraft Design
This class project introduced me to the nature of development for new aircraft and design procedures to fall within requirements.
Designed a short take-off and landing attack aircraft capable of sustaining long recon flights and good maneuverability
Worked on landing systems and avionics design for the aircraft

Data Driven Modelling
This class project pushed me to explore the wide expanse of data-driven modeling and cover modern neural network architectures to create a hand writing analysis tool.


"Pursuit of opportunity beyond resources controlled"
Get in Touch
Interested in learning more about me, my work, or how we can collaborate together? Feel free to reach out anytime, I would be more than happy to chat.
202-849-1647
















