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Binder Jet Additive Manufacturing

Conducted research in Binder Jet metal additive manufacturing of stainless steel 316L for improved performance of components, as well as the utility of Metal Matrix composites in the Aerospace industry.

  • Assessed stainless steel densification and turnover rate under varying print parameters and processes

  • Analyzed fracture surfaces to identify microstructure evolution and pore prevalence

  • Investigated Metal Matrix composites through additive manufacturing and their applications in various industries

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Binder Jet Additive Manufacturing: Projects
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Metal Matrix Composites Research

MMCs are a class of materials that consist of one or more reinforcements to a base metallic matrix which

  • Allow a combination of unique metal characteristics such as ductility, toughness, and conductivity with wear resistance, stiffness, and rigidness of ceramic materials.

  • The material characteristics are determined by quality and interaction of reinforcement materials

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Mass and Dimension Measurement

Use of an analytical balance and calipers to identify the dry sample density from the collected mass and volume information.

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Vacuum Setting

Sintered samples are submerged in distilled water to displace air pockets and measure wet and dry-wet mass for the Archimedes principle.
This allows us to determine printed sample density and compare it with the theoretical value so that we can identify the offset percentage.

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Light Filter Microscopy

Utilized to identify pores and defects on the sample surface after grinding and polishing. This depicts the effectiveness of the parameters the sample was printed at.

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Grinding and Polishing

Use of Diamond, Alumina, and Colloidal silica suspension to polish sample and prepare for microscopy after grinding with high grit sandpaper.

Binder Jet Additive Manufacturing: Projects

202-849-1647

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